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Plastic Twin Screw Extruder Machine For Filler Masterbatch Making CE ISO Approval

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Plastic Twin Screw Extruder Machine For Filler Masterbatch Making CE ISO Approval

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Model Number : CHT52-Plus

Certification : CE.ISO9001

Place of Origin : CHINA

MOQ : 1set

Price : Negotiable

Supply Ability : 10sets/month

Delivery Time : 30-90working days

Packaging Details : Wooden case

Product name : Extruder

Model : CHT52-Plus

Application : Plastic compounding

Frequency inverter : Parker

Output : 300-400kg

Screw : Twin screw

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52mm High Torque Twin Screw Extruder for filler masterbatch production line

1.0 Raw materials dealing units
1.1 Platform for Loss-in-weight feeding system 1set

Three floors

Steel made

With rail and ladders

1.2 Feeding hopper 1pc

Hopper volume: 10L

Stainless steel

1.3 High speed side feeder 1set

Metering motor: 2.2kw

By twin screw

Barrel L/D: 6

Screw element: W6Mo5Cr4V2

Modular screw

Rotation speed: up to 400rpm

Speed controller: Parker from USA

2.0 CHT52-Plus Compounding System
2.1 CHT52-Plus twin screw extruder 1set

Main motor:

AC motor, 110kw;Original Siemens Motor,

Parker inverter from USA

Power transmission:

Safety clutch torque limiter and sensors

Gearbox:

High safety factor design;

Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level; With a bit different structure compared to traditional gearbox which is more stable.

NSK bearings and imported seals applied,

Special lubricating system equipped combined with immersing and forcing solutions;

Input/output rotary speed:1500/600rpm;

Torque:2x437N.M

Torque degree: 10.6T/A3

Extrusion line:

Screw Diameter: 51.4mm,L/D:44:1;

Center distance:46mm

Maximum Screw speed:600rpm;

Screw configuration:with modular structure, torque transmission by spline;

Screw material: W6Mo5Cr4V2, HRC62-64

Barrel configuration: with modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins;

Barrel material: #45 steel, with bi-metallic linear inside barrel. HRC62-64

Recommended barrels configuration:

1 2 3 4 5 6 7 8 9 10 11 die

No1 barrel with one feeding port for all possible components,, No4 and with one venting port and side feeding port, that is blocked with one plug if necessary. No.10 with one vacuum port.

Temperature controlling:

Heating system: electric heaters, total heating power with approx.31kw (No.1 Section cooled by water);

Cooling system:soft-water cooling system;

Temp. controller: Siemens temperature control module

Soft-water cooling system including one 1.1kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves, water pressure indicator etc.

Steel base:

Welding base with special pads;

2.2 Vacuum system 2sets

Vacuum pump motor: 2.2kw;

Water ring vacuum pump.

Vacuum pots with water inside, indicator;

Vacuum degree:Max -0.095Mpa

2.3 Hydraulic screen changer 1set

Structure Mode: Plate type

Driving Mode:Hydraulic

Action Time: <1S;

Driving Mode: Hydraulic Station

The hydraulic station includes: Driving Oil Pump1.5kw,

Highest pressure20Mpa, with safety valve, accumulator.

The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature.

Accumulator6.3L

Filtering area:4800 mm^2

3.0 Strand pelletizing line
3.1 Extrusion die plates 2pcs

Material:40Cr,with nitrifying heat-treatment;

Stainless steel plate unit for protection equipped;

13holes x 4mm

7holesx6mm

3.2 Water bath 1set

350mmX4000mm

S.S made

Leading roller: Nylon

3.3 Air kinfe 1set

Motor power:3kw

Double blow and suction crescent type

Two PU leading rollers

Made of stainless steel.

3.5 Shfiter 1set

Motor Power: 2x0.37kw

Capacity:400-1000kg/hr

Discharging Gap: 3, qualified pellets, huge pellets, small pellets

Made of stainless steel

3.6 Air blower and hot air silo

Conveying part:

Motor power for fan: 3kw

Pipe material: stainless steel

Conveying capacity: more than 800kg/hr

Silo part:

Silo volume:1000L

Material: stainless steel

Disassembly supporter.

Hot air heating system:

Including heaters, air blower, temperature controller.etc

4.0 Electric controlling system 1set
4.1 Cabinet for extrusion line

1) Meter Controlling System:

The temperature controller for the main extruder is Siemens Temperature module controller. Solid relay is used for heating and cooling loop. The solenoid valve is VMI from USA

2) Main Extruder Interlock Protection Function:

a,Main Extruder interlocks with the lubricant pump for the gear box and the fan for the main motor

b,Main extruder interlocks with the feeder, when the extruder stops, the feeder will stop immediately;

c,The main motor has protective functions of over current, under voltage, lack of phases, over heat and block running.

d,There is melt pressure and melt temperature display function on the die, of which the melt pressure interlock with the main extruder to realize the over pressure protection on the die

3) Main breaking switch is joint venture products

4) Small AC contactor is Schneider products

5) New type motor protective air switch is joint venture product;

6) Controlling button and indicating light are Schneider products

7) Uniform rotation speed and frequency indicating gauge

8) The electrical cabinet is designed and produced according to the standard of SIEMENS which has a wider space and is good for ventilation and heat dispersion as well as examination and repairing

9) All the elements have passed the CE certification

4.2 Siemens PLC 1set
S7-300 Siemens PLC
4.3 Siemens Touch screen 1set
Siemens TKP1200 Touch screen

Free Spare parts list

Free spare parts

  • Screw elements for extruder: 1000mm;
  • Screw elements for side feeder: 200mm
  • Couplings for extruder shaft and side feeder shaft 1pc for each
  • O seal for vacuum ports 3pcs;
  • Solid state relay 2pcs;
  • Oil sealing for input and output shafts for gearbox 1 set;
  • standard tools 1set;

Technical Data

Electric

  • 3X415 Volts
  • 50hz

Pneumatic

  • 4-8 bar;
  • 0.5 m3/min;
  • Water temperature required: 38℃ or below

Standards, Safety regulations, design modifications

The equipment supplied is designed in accordance with CE Standards and Safety Regulations. The application of standards and regulations different from the above will be subject to prior consultation and price adjustment, if any.

Pending final clarification of all technical details we reserve the right to modify the design and construction of the equipment according to the latest technical development. Such modifications, however, will not be determinant to the performance rating of the plant.

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Product Tags:

double screw extruder

      

twin screw extrusion machine

      
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